PWM solar charger controllers 60A 80A 100A 150A 200A

• Customization: Available
• Condition: New
• Certification: API, ISO, CB, CE
• Model NO.: JND-X-100A
• Application: Solar System Controller, Charger Controller, Lighting Controller, Solar Working Station, Voltage Controller, Thermal Controller
• Rated Voltage: 240V
• Product Name: Pmw Solar Controller
• Chargong Method: High Efficient PWM
• Rated System Voltage: 240V
• Rated Charging Current: 50A
• Batteru Termination Maximum Voltage: 320V
• Maximum Photovpltaic Input Voltage: 450V
• Minimum Photovoltaic Operating Voltage: 300V
• Static Loss: Less Than 0.2A
• Charging Circuit Voltage Drop: Less Than 0.5V
• Discharge Loop Voltage Drop: Less Than 0.3V
• Communication Function: RS232 to USB,WiFi,GPRS APP
• View of The Monitor: LCD Display and Keyboard Design
• Protection: for Photovoltaic Panel and Battery Reverse
• Transport Package: Standard Carton Package for Export
• Specification: 1.5kg
• Trademark: JNGE
• Origin: China
• HS Code: 9032899090
• Production Capacity: 3000 PCS/ Month

Product Description

One  Safe Instructions

1.1 Safe Marks

 

Safe Marks	Implication
Danger	If ignoring safety warning, it will lead to serious accident
Warning	If ignoring safety warning, there is a risk of serious injury accident, serious damage to equipment
Notice	If ignoring safety warning, there is a risk of moderate equipment damage or partial business interruption
State	It means the content is additional information

For electrical and electronic equipment, safety involves the whole process of installation, commissioning, operation and maintenance.So improper use or improper operation will endanger the life and personal safety of operators or third parties as well as the safety of equipment.In order to avoid casualties and damage to the equipment, the operation and maintenance should strictly follow all the following safety information tips, such as danger, warning and attention.

1.2 Safe Notice

         
   Warning !
JND-X solar controller: all installation operations must be performed by professional technicians.The professional technical personnel must go through the special training, read the manual completely and master the operation related safety matters.
The company shall not be liable for any injury caused by non-professional installation operation.
Failure to install and operate the controller according to the instructions in this manual will not be covered by our warranty.

 Before Installation

         
  Attention !
When getting product,check whether the JND-X controller is damaged during transportation . If you find any problem, please contact the company or the transportation company immediately.

 During Installation
Before install JND-X,Make sure the jnd-x controller is not electrically connected and energized.

  
  Warning !
JND-X controller damage or other losses caused by the following circumstances will not be covered by our warranty.
When the photovoltaic array is configured, ensure that the maximum short-circuit current of the dc side is within the allowable range of jnd-x controller, otherwise it may cause non-recoverable damage of .
When the photovoltaic array is configured, it is important to ensure that the open circuit voltage of each photovoltaic cluster string does not exceed the maximum input range of the jnd-x controller, otherwise it will cause non-recoverable damage to the jnd-x controller.
    The charging current of the selected controller should not be greater than 0.3 times the battery capacity. If it is greater than 0.3 times the battery capacity, the battery will be damaged or the battery life will be reduced.
Improper installation environment of jnd-x controller will affect machine performance and may cause machine damage.
Do not install the jnd-x controller in flammable or explosive places or storage places for flammable or explosive materials.
Do not install the JND-X controller in an explosive location.
Do not install the JND-X controller where lightning strikes may occur.
Do not install the JND-X controller in a place with a lot of salt spray.
The  controller should be well ventilated when running.
JND-X controller shall be installed in an upright position and shall ensure the air duct and other non-blocking conditions.

Electrical connection:

         
  Attention !
All electrical installations must comply with local and national electrical installation standards.
To ensure safe operation, proper grounding, proper conductor size and necessary short circuit protection are required.
The connection cable must choose the suitable specification, the connection is firm and the insulation is good.
After installation, check whether all wiring connections are tight to avoid the danger of heat accumulation caused by false connections.

 Running

         
  Danger!
Do not open the machine cover plate when  is charged!

 Repair  

         
  Danger!
Maintenance work shall be carried out by professional maintenance technicians.
The machine needs to be cut off before maintenance. After the cut off, wait 5 minutes before dismantling the machine.

Two  Product Introduction

2.1 Performance Summary

Thank you for choosing JND-X series power station controller.The controller is used in the solar off-grid system (independent system), especially for the small off-grid solar power generation control system, which can automatically adjust the charging and discharging.JND-X controller can optimize the charging and discharging process of the battery to improve the charging and discharging performance of the system to the maximum extent and extend the service life of the battery.Comprehensive self-test and electronic protection functions effectively avoid installation errors and system failures caused by controller damage.

1. Adopt safe and reliable common negative circuit design
2. Excellent thermal design and air cooling control
3. Efficient PWM charging mode
4. The load output is controllable, which enhances the security and stability of the system
5. The charging and discharging parameters of the battery can be set to enhance the flexibility of the system
6. Any combination of photovoltaic modules and battery reverse connection automatic protection function, does not damage any device
7. Using special LCD LCD and traditional key design, convenient to view the operating parameters of the controller
8. Provide industrial common RS485 communication interface. Users can design communication software of upper computer by themselves or purchase communication accessories of upper computer developed by the company (optional). See operation manual of upper computer for details
9. The controller can connect to the host computer through RS485, support the expansion of WIFI module and GPRS module to realize APP cloud monitoring (optional), see the APP operation manual for details
10. Adopt reliable protection circuit design, have comprehensive protection for over voltage, over current, reverse connection, etc

2.2 Product Introduction

2.2.1 Appearance

                                                         Figure 2-1 JND-X controller appearance

Table 2-1  JND-X appearance information

NO.	Name	Function	Explain
1	L+	Connect dc load positive pole	The battery provides energy to the external dc load through the controller
2	L-	Connect dc load negative pole
3	S1+	Connect the positive pole of pv array 1	PV array main input (pv array wiring priority main access)
4	S1-	Connect the negative pole of pv array 1
5	S2+	Connect the positive pole of pv array 2	Photovoltaic array auxiliary input
6	S2-	Connect the negative pole of pv array 2
7	B+	Connect the battery positive electrode	Battery terminal
8	B-	Connect the battery negative electrode
9	PE	Connect ground	Controller safe ground
10	RS485	Communication port	Realize the upper computer, WIFI and GPRS communication monitoring
11	Circuit breaker	Battery switch	Controller starts and works normally
12	Display	Display screen and buttons	Display and set various parameter information of the controller

 

2.2.2 Product Size

Figure 2-2 JND-X size
 Table 2-2 JND-X size & weight

No.	Model	L(mm)	D(mm)	H(mm)	W(kg)Ref
1	JND-X	405	280	132	8.4

 

Three  Installation Instruction

3.1 Notes

1. Read the entire installation section and familiarize yourself with the installation steps before installing.
2. Be very careful when installing the battery. Wear protective glasses for the installation of lead-acid battery with openings.
3. Avoid placing metal objects near the battery to prevent short circuit of the battery.
4. The battery may produce acidic gas when charging, ensuring good ventilation around the environment.
5. Please install indoors and outdoors to avoid direct sunlight and rain infiltration.
6. Phantom connections and corroded wires can cause excessive heat to melt the insulation layer, ignite surrounding materials, and even cause a fire. Therefore, it is important to ensure that the connectors are tightened and the wires are secured with a binding band to avoid loose connections caused by the shaking of the wires when moving applications.
7. The battery pack installed should match the charging voltage of the controller and the recommended range of charging current.

 

Attention ! When installing JND-X,ensure good air circulation around equipment. Do not install in closed boxes.
Danger ! Explosion danger!Do not install the controller and battery in the same confined space!Do not install in a confined space where battery gas can accumulate.

 

3.2 Installation

Step 1:choose installation place
Avoid installing JND-X controller in direct sunlight, high temperature and water prone places, and ensure good ventilation around the controller.
Step 2:Unpacking and checking

1. Check packing for breakage or deformation;
2. Unpacking checking: one controller, one manual, one attachment, etc;
3. Check appearance and accessories of the host are in good condition;

The above abnormal conditions, please contact the company.
Step 3: fixed controller
First, install the lug accessories to the reserved installation positions on both sides of the top of the housing. Fix the controller to the installation platform or space bracket through the lug with M5 screws (recommended). Reserve enough ventilation and heat dissipation space around the installation.


Figure 3-1 diagram of installing reserved space

3.3 Connect wires

Note:for installation safety, we recommend a wiring sequence;
Note:JND-X designed with a common negative electrode;

Warning:Do not connect the load end to the electrical equipment that exceeds the surge power of the controller to prevent damage to the controller!
Warning: make sure all wires are fixed when you need to move them around. Virtual connections can cause heat buildup, which can lead to fire

Step 1:first disconnect the controller switch(default before leaving factory is disconnect)
Step 2:connect battery
Check battery is in normal state,install as 3-2 showing,during the process, please disconnect the air switch for wiring.

Warning:All switches must be disconnected in the process of wiring, pay attention to the difference between positive and negative wires;The metal part of the cable terminal should not be exposed too long to prevent short circuit fault caused by contact with the housing after installation.
It is strictly forbidden to connect the battery with positive and negative conductor short circuit, and it is strictly forbidden to connect the photovoltaic array to the battery terminal post, please be careful to operate.

 Step 3:connect PV, battery, loads
         Open the front lower cover,do it as following picture:

                         Figure 3-2 Wiring diagram
Note:Monitoring background supports PC upper computer, WIFI module and GPRS module expansion to achieve APP cloud monitoring (optional), see PC upper computer and APP operation manual for details;

Warning:1,Electric shock danger!Photovoltaic modules can generate high voltages, so be careful not to shock when wiring.Please ensure that the solar panel voltage in the system does not exceed the maximum input voltage range of the controller.

Step 4:check connection
Check all wiring polarities are correct and terminals are locked;

     
Note:PV 1 is the main road, and pv 2 is the auxiliary road. PV 1 must be connected to PV array first;

Step 5:Current order

Power on: turn off the battery switch, controller switch, photovoltaic switch (first photovoltaic 1, then photovoltaic 2), load switch (please operate in strict accordance with this order);
After the battery and controller switch is turned on, the controller will start, and the display screen and LED indicator will work. Please pay attention to the above information. If the controller is not started, or the display screen and indicator on the controller are warning, please stop the photovoltaic and load switch closing operation, refer to chapter 5 for troubleshooting.Turn off the photovoltaic switch before turning off other switches.

      
Warning:Please switch on the power in strict accordance with step 5, otherwise there will be the risk of burning down the controller.

3.4 Photovoltaic array requirements

electrical parameters										note
Rated system vol	240V	220V	192V	120V	110V	96V	48V	24V	12V
Max. PV VOC	430V	430V	384V	240V	220V	192V	96V	48V	24V
Min.PV working vol	300V	275V	240V	150V	138V	120V	60V	30V	15V

 

3.5 Cable type selection requirements

The following table is converted into the diameter size of copper wire according to the current level. The actual metal diameter size of wire wire is larger than the data in the table:

Current rate	50A	100A	150A	200A
Wire diameter/mm2	10	20	30	40
AWG	7	4	2	1

 

Four  Operation Instruction

                                                                                    Figure 4-1

4.1 Indicator light

LED indicators on the display panel are ERROR (red), CHARGE (yellow), LOAD (green) from left to right, and their functions are defined as shown in the following table:

 

NO.	Indicator light	state	define
1	Trouble light ERROR(red)	put out	normal operation, no fault events
2		normal on	faulty event
3	Charging light CHARGE(yellow)	put out	no charging
4		normal on	fast charging
5		slow flashing	float charging
6		fast flashing	boost charging
7		dual scintillation	equalizing charge
8	Loading light LOAD(green)	Normal on	output normal
9		Put out	close dc loading
10		flashing	battery overdischarge off load

Table 4-1  Indicator state definition refer to the table
 

4.2 button

Table 4-2 button status definition reference table

Key	Function	Note
SET	function one:main menu,function two:save key for parameter setting	Undervoltage (Under), undervoltage recovery (under-r), overvoltage (OVD), overvoltage recovery (ovd-r), floating charge (float), lifting charge (BCV), balanced charge (ECV);
ESC	exit setting interface key;	In any parameter setting interface, press exit (ESC) button to exit the setting interface and return to standby interface;
UP	function 1: display parameters page turning, function 2: parameter setting plus;	Function 1: the display rotates between V battery, V PV, I charge, and I Load to display corresponding real-time data;See figure 4-2 below, function 2 refer to "4.4 setting operation";
DOWN	function 1: display parameters to turn pages; function 2: parameter setting to reduce;

Button switch of UP and DOWM to display interface flow chart




                           Figure 4-2

4.3 LCD display screen

                                      Figure 4-3
Table 4-3 introduction

Name	Define	Function
	day	The icon lights up for daytime
	night	The icon lights up for night
	panel	The icon lights up to check the pv array access
	battery	The icon lights up to indicate battery access, and the inside indicates battery power
	load	Load lit means load has output
	state	The icon lights up and scrolls to indicate charging and discharging states, respectively
	error	The ICONS flicker to indicate that there is a fault in the system

Table 4-4  Field function introduction

Name	Define	Function
V battery	Battery vol	Display the current battery voltage in the data display area
VPV	Panel vol	Display the current solar panel voltage in the data display area
I charge	Charging current	Display the current battery charging current in the data display area
I load	Discharging current	Display the current battery discharge current in the data display area
Under	Under voltage	Set the over discharge voltage of the battery. This field flashes when the battery is under voltage
Under-R	Under-recover	Set the return voltage of battery over discharge
OVD	Over voltage	Set the battery overcharge voltage, when the battery over voltage field flashing
OVD-R	Over-recover	Set the battery over voltage return voltage
Float	Float charging	Set the floating charge voltage of the battery, and in the floating charge stage, the field flashes
BCV	boost charging voltage	Set the battery lifting charging voltage, and in the lifting charging phase, this field flashes
ECV	Equalizing charge	Set the battery equalizing charging voltage, and in the equalizing charging phase, this field flashes
MPPT	Charging ways	Represents the current solar panel array charging at maximum power
Error	Error indicator	This field lights up when something goes wrong

 

4.4 Set Operation

4.4.1  General parameter setting and under voltage setting: press set in standby mode to enter the under voltage setting interface. Refer to the following figure for the setting process. Press ESC to exit the setting interface and return to the standby interface.Other general parameter Settings are similar to the under voltage Settings;




         Figure 4-4 Operation diagram of undervoltage setting

4.4.2 Combination button function:

1. Restore factory Settings: in standby mode, press SET and DOWN buttons for 3 seconds at the same time, and the system will restore factory Settings;
2. ID address modification: in standby mode, press SET and UP buttons to stay for 3 seconds, and display ID in the first two digits of data display area. At this time, press UP or DOWN to SET system ID..

4.4.3 Please refer to the corresponding host computer user manual and APP user manual for setting the device connected to PC host computer or APP (WIFI or GPRS mode);

Note	PC or APP (WIFI or GPRS mode) are optional accessories. Only one mode can be used for single communication of the device, and several communication modes cannot be used at the same time!

 

Five Trouble Remove and System Maintenance

5.1  Protection Function

5-1 Refer to the table:

Protection	Explain
Reverse polarity connection of solar panel modules	When the polarity of solar panel  modules is reversed, the controller will not be charged and will not be damaged. After correcting the wiring errors, the controller will continue to work normally
PV over voltage protection	When solar panel  array charging voltage exceeds the controller's rated input voltage range, it will stop charging
Reverse polarity of battery	When polarity of the battery is reversed, the controller will not work and will not be damaged
Battery over discharge protection	When battery voltage is lower than the set under voltage value, the battery will automatically stop the discharge, prevent the battery from excessive discharge and damage
Battery overvoltage protection	When battery voltage reaches the set value of over voltage protection, it will automatically stop charging the battery to prevent the battery from overcharging and damage
Night protection	At night, as the battery voltage is larger than the solar panel module voltage, automatic protection prevents the battery voltage from discharging through the solar panel module
Equipment overheating protection	There is a temperature sensor inside the controller. When the temperature is higher than the set value, the charging will stop, and the temperature will automatically start and continue to work
High voltage surge	This controller can only protect high-voltage surges with low energy. In areas with frequent lightning, it is recommended to install external lightning arrester

5.2 Trouble Remove

If the following failure phenomenon occurs, please follow the following methods for inspection and troubleshooting:
5-2 Troubleshooting list                           

Error	Indicator status and alarm icon	Possible reasons	Solutions
Array over voltage	Red light, Icon flash	number of photovoltaic array series groups is relatively large	Disconnect the photovoltaic array, reduce the number of photovoltaic array groups in series, and ensure that the open circuit voltage of the photovoltaic array does not exceed the set value in the "photovoltaic electrical parameters" table
Battery over voltage	Red light,OVD and Icon flash	1.Overvoltage protection point of the controller is lower than the maximum value of the charging range; 2.Aging or over-discharge of battery;3. Battery overdischarge; 4.Large dynamic change of load	1. Reset the overvoltage protection point of the battery by pressing the key of the device or PC upper computer or APP; 2. Aging battery needs to be replaced; 3. Overdischarge requires manual setting of battery voltage level; 4. Reduce large dynamic changes of load;
Battery undervoltage	Under and icon flash	battery voltage value is lower than the set value of undervoltage protection	1. Reduce or disconnect the load. If the alarm is cancelled, the battery voltage returns to normal, indicating that the load power is too large or the battery voltage and capacity are too low. 2. When the load controller is disconnected, it still gives an alarm. The battery voltage has not recovered to the set value of overdischarge recovery.
	indicator light does not shine, the display screen does not show	battery voltage is lower than the equipment starting voltage	Use a multimeter to test whether the voltage at both ends of the battery is lower than 7V; The battery group needs to be charged by other means to make its battery voltage reach more than 8V;
Radiator overheating	Red light, icon flash	1.High ambient temperature, poor heat dissipation of equipment, and poor fan ventilation;2. The fan is damaged	1.Check the installation environment of the equipment, remove sundries in the air duct of the equipment, and ensure the smooth ventilation of fans;2. Replace the fan when the fan is damaged;
Charging flow	Red light,Icharge flash,icon flash	Charging over current protection check current detection abnormal, wrong operation	Restart several times if still can not be solved, need to return to the factory for maintenance
Load flow	Red light,icon flash	High load power	1. Reduce load power; 2. Restart and remove the fault; 3. No excessive sensibility and capacitive load;
Note:In addition to the battery voltage can not start, other faults can be referred to the PC background or mobile APP fault information;

5.3 System Maintenance

 In order to maintain the best long-term performance, it is recommended to conduct the following inspection twice a year.
• Make sure controller is securely installed in a clean, dry environment.
• Make sure airflow around the controller is not blocked and remove any dirt or debris from the radiator.
• Check all exposed wires for insulation damage caused by sun exposure, friction with other objects around, dry rot, insect or rodent damage, etc.Repair or replace the wires if necessary.
• Tighten screws to all electrical terminals as recommended.
• Check grounding of all parts of the system and verify that all grounding wires are firmly grounded and properly grounded.
• Check all terminals for signs of corrosion, insulation damage, high temperature or burning, discoloration, and tighten terminal screws to recommended torque.
• Check for dirt, nesting insects and corrosion and clean as required.
• If arrester has failed, replace the failed arrester in time to prevent the controller or even other users' equipment from being damaged by lightning
 

Note:Electric shock risk! ! !
Make sure all the power supply of the controller is disconnected before checking or operating accordingly!

Six  Warranty

  JND-X controller comes with a one-year free warranty, which begins on the date of sale.
Maintenance procedures before requiring maintenance, check with the user's manual to determine that there is a problem with the controller.If no solution can be found, the controller in question will be delivered back to us, prepaid, with date and location information related to the purchase.In order to enjoy the rapid repair guarantee service, the returned products must be marked with the model number, serial number and the detailed cause of failure, as well as the type of components in the system and related parameters, battery and system load;This information is important to quickly resolve your maintenance requirements.
If controller is damaged due to improper use or failure to follow this manual, the company shall not be responsible for it.The maintenance procedure is carried out according to the above procedure, and only the maintenance cost fee is charged.
Disclaimer: the company reserves the right to change the products!
                                         

Seven  Technical Specifications

7-1 Electrical specification list

Electrical specifications
Description	Detail Specification									Note
Rated system voltage	240V	220V	192V	120V	110V	96V	48V	24V	12V
Max. Charge current(*N)	50A	50A	50A	50A	50A	50A	50A	50A	50A	N=1/2/3/4
Max.PV input power(*N)	12000W	11000W	9600W	6000W	5500W	4800W	2400W	1200W	600W
Battery Max input voltage	320V	293V	256V	160V	147V	128V	64V	32V	16V
Max. PV VOC	430V	430V	384V	240V	220V	192V	96V	48V	24V
Min.PV working voltage	300V	275V	240V	150V	138V	120V	60V	30V	15V
Static loss*	<0.2A
Charging circuit voltage drop	≤0.5V
Discharge loop voltage drop	≤0.3V
Battery terminal control parameters(Temperature:25ºC)(Factory default data)

Rated system voltage	240V	220V	192V	120V	110V	96V	48V	24V	12V
Overvoltage disconnect voltage(OVD)	320V	293V	256V	160V	147V	128V	64V	32V	16V
Overvoltage disconnect recovery voltage(OVD-R)	300V	275V	253V	248V	127V	111V	56V	28V	14V
Equilibrium voltage(ECV)	294V	270V	235V	147V	135V	118V	59V	29V	14.7V
Boost charge voltage(BCV)	288V	264V	230V	144V	132V	115V	57.6V	28.8V	14.4
Float charge voltage (float)	276V	253V	221V	138V	127V	110V	55.2V	27.6V	13.8
Undervoltage disconnect voltage(under)	216V	198V	173V	108V	99V	86.4V	43.2V	21.7V	10.8
Undervoltage disconnect recovery voltage(under-R)	250V	229V	200V	125V	115V	100V	50V	25V	12.5
Equilibrium duration	2 H
Boost duration	2 H

Eight  Installation Size